Process-Led Thermal Optimisation

PCS starts with what your process actually needs, not the nameplate rating. By understanding your true steam and or heat demand, available fuel sources and recovery opportunities first, we design combustion and control solutions sized to the process: cutting fuel and emissions while improving reliability rather than compromising it.

We begin by measuring existing performance and turning it into a clear baseline metric, then set achievable, easy-to-understand targets and KPIs that every member of the site team can understand and act on. The assessment centres on the boiler house and combustion but deliberately extends to process demand, heat distribution and water treatment, because each one drives boiler house efficiency.

Where improvements qualify, we work with accredited partners to capture ESCs, VEECs, ACCUs and other decarbonisation grants that support the site's efficiency journey.

From burner to boiler to energy distribution, we specify and supply the complete solution as a single accountable partner. Limpsfield burners, Autoflame controls, and Clayton combustion and electric boilers sit within a trusted network of steam and water-system suppliers we have worked with for decades. Wherever flue gas, blowdown or process waste heat can be put back to work, we build heat recovery in and structure solutions so eligible efficiency gains can be measured, confirmed, and where applicable monetised through certificate and grant schemes.

Hydrogen-ready, fully-metered combustion with continuous monitoring, feeding measured performance back to trim the system as conditions change.

Steam, water and multi-fuel boiler control functions all sit within a single system, giving the client clear, easy-to-understand visuals focused on performance and reliability.

We design and supply combustion and boiler controls matched to process demand, minimising standing and cycling losses, drawing on renewable fuels, and recovering heat wherever the system allows.

PCS design, supply and support data acquisition that makes steam and combustion performance visible. Data is presented so every level of the business, from operator to boardroom, can understand it and act quickly and with confidence. Reliable data verifies savings, exposes drift, and turns one-off gains into a continuous improvement mindset

Our solutions always consider the integration of targeted electrification and hybrid pathways that cut Scope 1 emissions at the source. We can design and supply solutions to draw on low-tariff renewable windows, so decarbonisation and running costs pull in the same direction. By working within your existing electrical infrastructure and combustion systems, we enable partial or full electrification with no disruption to your process, and financial benefits that reach beyond Scope 1 reductions alone. Where they apply, we help access ACCUs, LGCs and grant funding through our trusted partnerships